Customized solutions for cutting and grooving insert
Why choose us for wholesale customization of cutting and grooving insert?
When you are faced with stainless steel sticking, cast iron chipping or deep groove vibration, ordinary blades are often unable to cope with it. We have been focusing on the field of cutting and grooving for 12 years, and we customize blades that truly “understand the working conditions” for you through three major advantages:
Technical confidence in hard-to-hard confrontation:
Using ultra-fine grain carbide matrix + nano-alumina coating (50% higher anti-chipping strength than ordinary blades), it is specially used to treat high-hardness material grooving and chipping!
Flexible customization for those who know the industry:
From the radius of the blade tip, chip breaker groove type to coating formula, it supports 24-hour rapid response modification-for example, for the problem of stainless steel sticking, the front angle design can be optimized and the chip removal space can be increased.
Clear money-saving account book:
The life of a single cutting edge is extended by 30%, and with the purchase of a blade and the process solution service (with a cutting parameter table), you can save 60% of the cost of trial cutting!
What are the application scenarios of cutting and grooving insert products?
1. Automobile manufacturing
What to cut: gear shaft retaining ring groove, piston oil ring groove, steering knuckle sealing groove
2. Hydraulic energy
What to cut: valve block deep oil channel groove (30mm), pump body sealing groove
3. Aerospace
What to cut: titanium alloy tenon groove, high temperature alloy sealing groove
What are the specific features of the cutting and grooving blade products?
Deep groove cutting king – TD3
Features: blade length 20-30mm, back triangular keel bending strength +50%
Scenario:
Hydraulic valve block deep oil channel groove (30mm deep)
Bearing rib groove
Gear shaft backing groove
Wide groove efficiency king – MGMN series
Features: blade width 15-25mm, trumpet chip breaker groove iron chips automatically rolled off
Scenario: Flange seal wide groove (20mm+)
Wind power bearing split groove
Engineering machinery keyway
Common problems in the use of cutting and grooving insert
High-frequency problem solutions
Q1 Is the stainless steel groove wall rough and sticky?
Coating: 2μm diamond coating (non-sticky iron chips)
Cutting edge: mirror polishing + 15° rake angle (light cutting)
Parameters: feed rate 0.08mm/r + high-pressure emulsion flushing
Q2 Let the knife go when cutting deep grooves, and the groove bottom is inclined?
Change to TD3 enhanced version (blade length: groove depth ≤4 times)
Cutting parameters↓20% (cutting depth ap divided into 2 knives)
Q3, blade edge collapses quickly, especially when cutting castings?
Matrix: ultra-fine grain alloy (toughness↑35%)
Cutting edge: 25°×0.1mm double passivation
Chip breaking: boss chip pressing groove type (chips do not squeeze the cutting edge)
