Customized solution for milling insert RDMW10T3

If you are looking for a shoulder milling insert that can really solve machining problems, you must be familiar with the RDMW10T3 model.

But general models are inevitably limited – we customize the RDMW10T3 milling inserts specifically for your needs

From material, coating to chip breaker, we optimize it for you, so that this classic insert can play 200% of its strength on your machine tool!

RDMW10T3 milling insert: What can it do?

This 90-degree square shoulder milling insert is a “jack of all trades” and is particularly good at doing these delicate or demanding jobs:

Mold finishing:

Do you have extremely high requirements for the finish of the cavity and side surfaces of precision molds such as mobile phone cases and notebook cases? It can mill them brightly and accurately.

Part “leveling” and “trimming”:

Processing the horizontal surfaces (step surfaces) and vertical sides of various mechanical parts, with stable dimensions and clear right angles.

Efficient roughing:

Although it focuses on finishing, after our customized strengthening (such as strengthening the cutting edge), it can also be competent for efficient rough milling of certain materials, and remove excess quickly and steadily.

Groove processing:

Milling keyways and various grooves that require right-angle contours are its forte.

Batch processing of small and medium-sized parts:

It is often the main force in the production line of small and medium-sized parts that require stable quality, such as automotive parts, hydraulic parts, and electronic equipment housings.

What are the strengths of the customized RDMW10T3?

1. Wear-resistant and more anti-fragmentation:

According to the material you are milling (steel, stainless steel, cast iron or a tough alloy?),

we match the most suitable carbide substrate. Do you need super wear resistance? Or good toughness and impact resistance? Precise customization.

2. Smooth chip removal without sticking to the blade:

We will optimize the chip breaker on the blade.

Whether it is sticky stainless steel or tough materials, the iron chips can be broken and discharged smoothly, protecting the blade and the surface of the workpiece.

3. Lighter cutting and more beautiful surface:

By adjusting the front angle of the blade and the edge treatment (such as making it sharper or moderately reinforced),

the cutting force is reduced and the vibration is reduced. This not only reduces the burden on the machine tool, but also the surface finish of the machined surface is better, eliminating the need for subsequent polishing.

4. Durable and high consistency:

Customized production ensures that the quality of each blade is strictly controlled and the performance is stable.

When a new blade is replaced, the processing effect is almost the same as the previous one, reducing the debugging time, which is particularly suitable for automated production.

When using RDMW10T3 milling inserts, you may be concerned about the following:

The insert breaks after a short time of use?

This is usually because it is not strong enough to withstand a beating (lack of toughness) or is not stable (large vibration).

We will strengthen the toughness of the blade itself to resist impact

Is it easy for the knife to stick when processing stainless steel/aluminum alloy?

Knife sticking is annoying! To deal with sticky materials, the blade will be designed to be sharper (increase the front angle) and covered with a smooth non-stick coating “coat”.

At the same time, cooling must be sufficient and correct! Use a better cutting fluid and flush at the cutting point.

Is the milled side not vertical/sloped?

This is probably because the blade is not installed correctly or the machine spindle is “shaking”. Please make sure that the blade is installed in place and locked in the cutter head.

Also check whether the accuracy of your milling cutter head and machine spindle is up to standard.

Chip removal is not good, iron chips fly around and entangle the cutter?

The chip breaker is the key! Tell us your cutting parameters (cutting depth ap, feed per tooth fz) and materials, and we will specially design or match the chip breaker shape that best suits your situation. The coolant nozzle position must also be adjusted to effectively flush away the iron chips.

Choosing customization means choosing a more satisfying production!

Don’t let standard blades meet your needs.

We rely on real technology, small batch and fast response flexibility and real prices to tailor-make the truly useful RDMW10T3 milling blades for you.