Customized carbide blades for aluminum alloy processing
In aluminum alloy processing, are you looking for high efficiency, high finish and no burrs? Ordinary turning inserts or end mill carbide insert are not enough?
We provide professional carbide turning blade customization services, designed for your specific aluminum alloy grade,
workpiece shape and processing requirements (roughing, finishing, grooving, threading) The geometric angles
Carbide turning inserts: the core weapon driving modern manufacturing industry
Automobile manufacturing: efficient turning of engine cylinders, gear shafts, wheel hubs, and steering knuckles.
Aerospace: precision machining of aircraft landing gears, engine components, and spacecraft structures (titanium alloys and high-temperature alloys are also applicable).
Mold manufacturing: precision turning of mold cores, mold cavities, guide pillars and guide sleeves to ensure high precision and finish.
General machinery: machining of various rotating parts such as pump and valve housings, hydraulic rods, transmission shafts, and bearing seats.
Energy equipment: turning of turbine rotors, valves, and pipeline connectors.
Excellent performance comes from hard-core quality: the unique advantages of Puwei customized blades
Precise matching: The geometric parameters and coatings are optimized for your specific working conditions, and the performance is far superior to general blades.
Ultimate efficiency: The optimized design allows higher cutting parameters (linear speed Vc, feed rate f), significantly shortening the single-piece working time.
We select premium substrates and adopt enhanced coating technology (such as nano-composite coatings) to provide excellent wear resistance, increasing tool life by more than 30% for extraordinary durability.
We combine the sharp cutting edge with the exclusive chip breaker design to ensure the high finish and burr-free requirements of aluminum alloy processing, achieving a perfect surface.
Reliable and stable: Strict process control ensures the consistent performance of each blade, reduces the frequency of tool changes, and improves the stability of the automated production line.
Frequently Asked Questions (FAQ) on Turning Insert Application
Q: Is the insert chipping prematurely?
A: Check the clamping rigidity (make sure the toolholder is firm and vibration-free),
verify whether the cutting parameters are too high (especially the feed rate)
confirm whether the edge strength (blunting amount/chamfering) is suitable for the current working
conditions (for example, intermittent cutting requires a stronger edge), and check whether the workpiece has hard spots or sand inclusions.
Q: Is the tool sticking seriously when machining aluminum alloy?
We should give priority to sharp edge design (large rake angle) and low-friction coating (such as diamond coating or special PVD coating)
ensure sufficient cooling (high-quality emulsion or oil mist cooling is recommended), and appropriately increase the cutting speed.
Q: Is there chatter mark on the workpiece surface?
A: Enhance the rigidity of the entire process system (check the machine tool, tool holder, and toolholder)
appropriately reduce the cutting parameters (especially the cutting depth), select a positive rake angle and sharp edge insert, and confirm whether the tip arc radius is too large.
Q: Is the chip wrapped around the workpiece or tool?
A: Optimizing the chip breaker design is the key!
Provide your cutting parameters (ap, f) and material information, and we will customize efficient chip breaking grooves (such as wide V-type, boss type) for you, and check whether the coolant can effectively flush away the chips.
Q: How to choose the most economical insert?
A: “Cheapest” does not mean “most economical”.
Consider comprehensive processing efficiency (unit cost), tool life, quality stability and downtime for tool change. Customized inserts often achieve better overall economic benefits by improving performance and life.
Don’t let general-purpose inserts limit your production potential.
With our professional customization capabilities, strong supply chain and excellent cost-effectiveness, we can help you achieve a qualitative leap in turning aluminum alloys and other materials.
